Procedures your operators understand on their first shift.

We turn your manuals, work instructions and safety rules into short visual lessons in the languages spoken on your floor. When a line or a procedure changes, only the affected lessons are updated.

Learners
Operators, shift leaders and maintenance staff, often in several languages
Typical topics
Onboarding new operators, Machine setup and changeover, Quality checks and defect handling, Lockout, tagout and protective equipment
Sample module
Changeover on a packaging line
A lesson from the sample module on a screen: an operator locking out a packaging machine, the lesson text and an audio player.

01  Topics

What we usually cover

  • 1 Onboarding new operators
  • 2 Machine setup and changeover
  • 3 Quality checks and defect handling
  • 4 Lockout, tagout and protective equipment

Any other subject works the same way: from your documents or from a brief.

02  Formats

What works best for these learners

A work instruction board by the machine shows four illustrated steps with arrows, while an operator studies it.

Visual work instructions

Photos or illustrations of each step, with one short sentence.

An operator wearing headphones plays a narrated lesson on a tablet at the line, with three speech bubbles for different languages.

Multilingual narration

The same lesson read in every language your teams speak.

Gloved hands hold a rugged tablet at the line showing a machine picture and three answer buttons, one marked correct.

End-of-lesson checks

A few questions to confirm the procedure is clear.

03  Sample module

Changeover on a packaging line

Demo available in Another language? Contact us
  1. 1

    Before you start: safety checks

    Before any changeover, stop the line and switch the machine to setup mode. Put on safety glasses, cut-resistant gloves and safety shoes. Check that the emergency stop works and that every guard is in place. Then lock out the power with your own padlock and keep the key in your pocket. Only now is it safe to touch the tooling.

    Narration, 0:22
    An operator in a hi-vis vest, safety glasses and gloves fits a padlock to the red isolator switch of a packaging machine.
  2. 2

    Removing the old tooling

    If the sealing jaws are still warm, let them cool first. Loosen the clamps in the order shown on the card, never all at once. Hold the heavy sealing unit with both hands, or ask a colleague to help, and lift with your legs. Place it on the tooling cart, not on the floor, and tag it with the product name.

    Narration, 0:21
    Two operators in hi-vis vests lift a heavy sealing unit out of an open packaging machine toward a tooling cart.
  3. 3

    Setup and first piece inspection

    Fit the new tooling and tighten the clamps to the marked position. Remove your lock, restart the line at low speed and run three packs. Take the first pack and compare it with the reference sample. The seal must be closed and flat, the date clear, and the weight inside the range on the sheet. If anything looks wrong, stop and call your shift leader.

    Narration, 0:24
    An operator holds a freshly sealed pouch up to compare it with a reference sample, with a scale and caliper on the table.
  4. 4

    Spot the mistake in the photo

    Look at the photo of the line just before restart. Something here is wrong. Is a guard left open, a spanner still lying on the machine, or a glove too close to the rollers? Take your time and find it. Then say what you would do first. If you are not sure the machine is safe, never start it. Stop and ask.

    Narration, 0:23
    A packaging line before restart with the guard door open, a spanner and a glove lying on the rollers, and an operator pointing at the problem.

Demos for other sectors

Tell us what your people need to learn.

A 30 minute call is enough to understand whether it fits, and to give you a scope and a price for a pilot module.

Company
ITALIO SRL
Via Emilia Ospizio 16, 42122 Reggio Emilia (RE), Italy